含氣飲料灌裝
適用產品：
可樂、汽水、含氣蘇打水等
適用容器：
各種容量及形狀的PET瓶
灌裝方式：
機械閥灌裝或電子閥灌裝
生產能力：
5000瓶/小時—60000瓶/小時
產能范圍：Capacity Range:
10000瓶/小時-72000瓶/小時(500 ml)；適用瓶型150ml-2000ml
10000 bottles/hour -72000 bottles/hour(500 ml); for the bottle types of 150ml-2000ml
1. 我們為不同客戶打造的智能制造解決方案。
1. Our intelligent manufacturing solutions for different customers.
2. 新建個性化量身定制完整的飲用水生產線。
2. New customized drinking water production line.
3. 主要設備方案選型(供參考)
3. Main equipment scheme selection (for reference)
4. 設備選型原則：
1) 產品適應性強，功能齊全，自動化程度高、成熟穩定、功耗低等。
2) 性能穩定，故障率低，結構緊湊，操作、維修方便。
3) 節省投資，價格合理、售后服務好、信譽好。
4) 盡可能瞄準國內先進水平，優先采用成熟而先進的設備實現其關鍵工序的加工。
4. Equipment selection principle:
1) The product has strong adaptability, complete functions, high degree of automation, maturity and stability, low power consumption.
2) Stable performance, low failure rate, compact structure, easy operation and maintenance.
3) Save investment, reasonable price, good after-sales service, good reputation.
4) Aim at the domestic advanced level as far as possible, giving priority to the use of mature and advanced equipment to achieve the processing of its key processes.
二、致力于提供液體包裝產品的全系列定制解決方案
Dedicated to providing a full range of customized solutions for liquid packaging products
1. 您需要設計什么樣的包裝？瓶身標簽套標、貼標(不干膠或熱熔膠)。
What kind of packaging do you need to design? Bottle label cover label, labeling (self-adhesive or hot melt adhesive).
2. 您的水源來自地下打井或地表天然山泉水等
Your water source comes from underground Wells or surface natural mountain springs,etc
3. 瓶公稱容量如500ml瓶,分別有其他幾種容量瓶
The nominal capacity of the bottle is such as 500ml bottle, and there are several other volume bottles respectively
4. 瓶口和瓶蓋及自動化要求不一樣都會影響設備如何選型？
Does the difference in bottle mouth and cap and automation requirements affect how the equipment is selected?
5. 我司整廠交鑰匙工程服務，讓客戶更為省心且整線前后配合程度高，穩定好。
Our whole factory turnkey engineering services, so that customers more worry and the whole line before and after a high degree of cooperation, good stability.
PET瓶吹灌旋一體機生產線：
PET Bottle Blowing-Filling-Capping Combiblock Production Line
| 應用范圍： Applied scope: | 產品范圍： Products scope: | 吹灌旋一機機系列： Blowing-Filling-Capping Combiblock Series:: | | 水、果蔬汁、茶、碳酸飲料、能量飲料、液態奶、植物蛋白、酒類、食用油、調味品、日化等類產品，基本覆蓋所有PET瓶類包裝產品。 Water, fruit and vegetable juice, tea, carbonated drinks, energy drinks, liquid milk, vegetable protein, alcohol, edible oil, condiments, daily chemicals and other products, basically covering all PET bottle packaging products. | 適用容器： Suitable Container： 圓形PET瓶 方形PET瓶 異形PET瓶 輕量PET瓶 Round PET bottle Square PET bottle Special-shaped PET bottle Light weight PET bottle 容積范圍： Volume Range: 200ML - 20L 灌裝溫度：熱灌裝（82-92℃）、中溫灌裝（68-75℃）、常溫灌裝（16-25℃）、低溫冷灌裝（4-15℃） Filling temperature: Hot Filling (82-92℃), Medium Temperature Filling (68-75℃), Normal Temperature Filling (16-25℃), Low Temperature Cold Filling (4-15℃) 生產能力： Production Capacity： 4000瓶/小時—72000瓶/小時4000Bottles/Hour – 72000 Bottles/Hour | •小瓶裝水吹灌旋一體機 •大瓶水吹灌旋一體機 •無菌吹灌旋一體機 •超潔凈吹灌旋一體機 •碳酸飲料吹灌旋一體機 •熱灌裝吹灌旋一體機 •非飲料吹灌旋一體機 Small Bottled Water Combiblock Big-Container Combiblock Aseptic Combiblock Ultra-clean Combiblock CSD Combiblock Hot-fill Combiblock Non-beverage Combiblock | |
| 設備類Device Type | 小瓶水吹灌旋一體機 Small Bottled Water Combiblock | 大瓶水吹灌旋一體機 Big Bottled Water Combiblock | 碳酸飲料吹灌旋一體機 CSD Combiblock | 熱灌裝吹灌旋一體機 Hot-fill Combiblock | 超潔凈吹灌旋一體機 Ultra-clean Combiblock | 非飲料吹灌旋一體機 Non-beverage Combiblock |
| 適用范圍：Application Scope： | 主要用于PET瓶飲用水的包裝 Mainly used for PET-bottle drinking water packaging | 主要用于大容量PET瓶飲用水的包裝 Mainly used for PET-bottle drinking water packaging | 主要用于PET瓶各類碳酸飲料的包裝 Mainly used for packaging various types of PET bottles of carbonated beverages | 主要用于PET瓶果汁、茶、功能性飲料等的包裝 | 主要用于PET瓶果汁、液態奶、茶、功能飲料等的包裝 | 主要用于PET瓶啤酒、食用油、醬油、醋等的包裝 |
| 產能范圍Capacity Range： | 12000瓶/小時-72000瓶/小時（500 ml）；適用瓶型150ml-1500ml
12000 bottles/hour – 72000 bottles/hour (500 ml) for the 150ml – 1500ml bottle | 1200瓶/小時-16800瓶/小時；適用瓶型3000ml-7000ml 1200 bottles/hour -16800 bottles/hour; for the bottle types of 3L-7L
2400瓶/小時-6000瓶/小時；適用瓶型7000ml-20000ml
2400 bottles/hour – 6000 bottles/hour; for the bottle types of 7L-20L | 10000瓶/小時-72000瓶/小時（500 ml）；適用瓶型150ml-2000ml
10000 bottles/hour -72000 bottles/hour（500 ml）; for the bottle types of 150ml-2000ml | 9000瓶/小時-48000瓶/小時（500 ml）；適用瓶型150ml-2000ml 9000 bottles/hour -48000 bottles/hour（500 ml）; for the bottle types of 150ml-2000ml | 5000瓶/小時-48000瓶/小時；適用瓶型150ml-1500ml
5000 bottles/hour -48000 bottles/hour; for the bottle types of 150ml-1500ml | 3000瓶/小時-48000瓶/小時（500 ml）；適用瓶型150ml-2500ml 3000 bottles/hour -48000 bottles/hour（500 ml）; for the bottle types of 150ml-2500ml
1200瓶/小時-16800瓶/小時（5000ml）；適用瓶型1800ml-6000ml 1200 bottles/hour -16800 bottles/hour（500 ml）; for the bottle types of 1800ml-6000ml |
| 技術特點： Technical Feature | 吹瓶機：PET輕量瓶：5.5g瓶胚吹制350ml,9.8g瓶胚吹制500ml； PET lightweight bottle: 5.5g bottle embryo blown 350ml,9.8g bottle embryo blown 500ml; PET厚壁瓶：乳品類厚壁瓶，吹制壁厚0.3-0.4mm，伊利、蒙牛等乳企使用； PET thick wall bottle: dairy thick wall bottle, blown wall thickness 0.3-0.4mm, Yili, Mengniu and other dairy enterprises use; PET高阻隔瓶：吹制阻隔光、阻隔氧、阻隔二氧化碳瓶類，應用于啤酒、飲料、制藥等高阻隔領域； PET high barrier bottle: blow block light, block oxygen, block carbon dioxide bottle, used in beer, beverage, pharmaceutical and other high barrier fields; PET含汽瓶：碳酸類、啤酒等含汽類飲品，二氧化碳溶解量2.5-4.2倍CSD； PET bottle containing steam: carbonates, beer and other beverages containing steam, carbon dioxide dissolved content 2.5-4.2 times CSD; PET無菌常溫瓶：咖啡、牛奶制品、生鮮果蔬等中性蛋白類飲料； PET sterile room temperature bottle: coffee, milk products, fresh fruits and vegetables and other neutral protein drinks; 灌裝機： 1. 純凈水或天然泉水設計的灌裝閥：流速快，液位控制精準，獨立無污染帶回流系統，優化的閥體結構，實現徹底的CIP清洗，代表國內灌裝技術的最高水平。 The filling valve designed by pure water or natural spring water: fast flow rate, accurate level control, independent pollution-free with reflux system, optimized valve body structure, complete CIP cleaning, representing the highest level of domestic filling technology. 2. 水線和熱灌裝閥：一個閥灌多種不同液態產品，兼容飲料和水實現用一臺灌裝機完成。 Water line and hot filling valve: One valve fills many different liquid products, compatible beverages and water can be done with one filling machine. 3. 含氣和非含氣飲料灌裝閥兼容共用。 Gas-filled and non-gas-filled beverage filling valves are compatible. |
吹灌旋一體機
Blowing-Filling-Capping Combiblock
產品概述：
在單臺設備上完成吹瓶、灌裝、旋蓋的完整動作，由單機完成從瓶坯到瓶裝液態產品的創新包裝技術。
高效、環保、清潔、經濟、靈活，提高整條線的生產效率，降低綜合生產成本。
Product Overview：
Complete the complete action of blowing, filling and capping on a single device, and complete the innovative packaging technology from the preform to the bottled liquid product by a single machine.
High efficiency, environmental protection, clean, economic, flexible, improve the production efficiency of the whole line, reduce the comprehensive production cost.
碳酸飲料吹灌旋一體機
CSD Combiblock
生產能力：
Production Capacity：
10000瓶/小時-72000瓶/小時(500 ml)；適用瓶型150ml-2000ml
10000 bottles/hour -72000 bottles/hour(500 ml); for the bottle types of 150ml-2000ml
適用產品：
Applicable Products：
主要用于PET瓶各類碳酸飲料的包裝
Mainly used for packaging various types of PET bottles of carbonated beverages
三、 我司為客戶量身定制的瓶裝水生產線PID工藝設計圖
Our customized PID process design for bottled water production line
四、 整廠工程PET瓶裝水生產線工藝流程：
Whole plant project PET bottled water production line process flow:
(如何建完整的瓶裝水生產線，我司以最專業的技術為您解答并給出合理的規劃建議。)
(How to build a complete bottled water production line, our company with the most professional technology to answer your questions and give reasonable planning suggestions.)
1.PET含汽瓶：碳酸類、啤酒等含汽類飲品，二氧化碳溶解量2.5-4.2倍CSD；
PET bottle containing steam: carbonates, beer and other beverages containing steam, carbon dioxide dissolved content 2.5-4.2 times CSD;
2.含氣和非含氣飲料灌裝閥兼容共用。
Gas-filled and non-gas-filled beverage filling valves are compatible.
3. 實現分段排氣、快慢排氣，抑制泡沫，實現15-18攝氏度灌裝，節約能源。
Achieve segmented exhaust, fast and slow exhaust, inhibit foam, achieve 15-18 degrees Celsius filling, saving energy.
設備選型Plant t model selection
1. 混合機：高精度糖水混合系統：由水泵、水質量流量計、糖漿泵、糖漿質量流量計、糖漿調節閥以及工控機構成的定量配給系統，在線可調，混合精度極高，成品糖度偏差達到設定值±0.05，甚至更低。
High-precision sugar-water mixing system: The rationing system is composed of water pump, water mass flowmeter, syrup pump, syrup mass flowmeter, syrup regulating valve and industrial computer. It can be adjusted online, and the mixing accuracy is extremely high, and the sugar degree deviation of the finished product reaches the set value of ±0.05, or even lower.
PET瓶碳酸飲料灌裝包裝生產線
PET bottle carbonated beverage filling and packaging production line
2. 可采用先進的電子等壓灌裝閥，適用多種物料，灌裝溫度高，灌裝液位精度高，二氧化碳消耗少。
Can use advanced electronic isobaric filling valve, suitable for a variety of materials, high filling temperature, high filling level accuracy, less carbon dioxide consumption.
3. 設備組成：包括自動吹瓶機、風力輸送線、沖瓶灌裝擰蓋三聯機、輸蓋機、混合機、溫瓶機、OPP貼標機、噴碼機、收縮膜包裝機、碼垛機、纏繞機、實瓶輸瓶系統、輸箱系統、電氣控制系統等在內的一整套灌裝包裝生產線。
Equipment composition：Including automatic bottle blowing machine, wind conveying line, bottle filling screw cap three line, cap conveying machine, mixing machine, warm bottle machine, OPP labeling machine, inkjet machine, shrink film packaging machine, palletizer, winding machine, solid bottle conveying system, box conveying system, electrical control system, etc.
4. 可選設備：自動理瓶機或人工理瓶系統、瓶倉、全自動卸瓶機、套標機、紙箱包裝機等。
Optional equipment: automatic bottle sorting machine or manual bottle sorting system, bottle warehouse, automatic bottle unloading machine, label machine, carton packaging machine, etc.
選擇中水智能吹灌旋一體機的理由
1.高性價比
根據多年在液體包裝行業的探索經驗，傾注心力，研發出這款集合了全自動、高產率、MES智能管理的吹灌旋一體機。
2.高潔凈度
該一體機配備了精準的定量計，減少灌裝過程中的溢出、滴漏，加上全自動封閉循環原位清洗系統(CIP系統)的加持，以及UV殺菌、離子除塵、雙氧水殺菌，無菌高壓氣吹送等技術手段，不僅保障了生產效率的基礎，還保證了食用油包裝全過程的潔凈和衛生。
3.高保護外殼
吹灌旋一體機采用了整體落地式圍框，使用高強度雙層夾膠防爆鋼化玻璃，提高了機器的防爆、防刮碰能力，不僅美觀大方，還安全耐用。
4.適配各種瓶子尺寸
在效率為王的生產過程中，靈活的生產線可以加快不同尺寸的產品生產。而適配各種瓶子尺寸灌裝的吹灌旋機能減少工程師調試的時間，降低停線帶來的損失。
輕量瓶包裝符合了低碳經濟的主題。輕量化吹灌旋一體裝備與傳統飲料設備相比，具有率、低成本、低能耗優勢,由吹灌旋一體機取代傳統的吹瓶、灌裝、旋蓋單機分離的生產工藝將是食品包裝機械行業的發展趨勢。
1、降低瓶坯克重
2、減小瓶壁厚度
3、優化瓶坯加熱系統
4、開發新型夾瓶裝置和灌裝閥，以實現輕量瓶的灌裝；
5、采用全新的理蓋系統，附帶檢測裝置，具有自動剔除功能
吹灌旋一體設備主要應用于礦泉水、茶和果汁飲料、碳酸飲料、乳品飲料等。
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